Righton Blackburns is the sole UK distributor of Hardiall®, a high hardness and low friction copper alloy designed for extreme conditions, manufactured by Lebronze alloys.

Hardiall

Products Overview

High Strength Spinodal Copper Nickel Tin Alloys

Hardiall® is a wrought spinodally hardened copper alloy CuNi15Sn8 (C72900) designed for high strength applications where toughness is required. It is non-magnetic and resists mechanical wear, galling, stress relaxation, corrosion and erosion.

It is easily machined into complex components and is environmentally friendly being both lead and beryllium free.

Lebronze alloys’ manufacturing process for Hardiall® is fully integrated: internal processes include casting, hot and cold working stage, heat treatment and non-destructive testing. Being fully integrated ensures reactivity and complete traceability.

Hardiall® Key Features & Benefits
  • High strength & hardness
  • Low friction
  • Excellent lubricity
  • Corrosion & erosion resistant
  • Excellent wear resistance
  • Excellent machinability
  • Excellent galling resistance
  • Pitting & spalling resistance
  • No hydrogen embrittlement
  • Non-magnetic
  • High performance at both elevated and sub-zero temperatures -193°F up to 572°F
  • Dimensional stability
Hardiall® Physical Properties

Electrical Conductivity at 20°C (68°F)
7.5 %IACS

Thermal Conductivity at 20°C to 200°C (68°F to 392°F)
38 (22) W/m/°C (Btu/ft/hr/°F)

Coefficient of Thermal Expansion at 20°C to 200°C (68°F to 392°F)
16.4 x 10-6 (9.1 x 10-6) Per °C (Per °F)

Density
8.95 (0.323) g/cm3 (lb/in3)

Oil & Gas

Hardiall® is used within the oil & gas industry thanks to its outstanding physical and mechanical properties in many varied components. Lebronze alloys has developed a full range of Hardiall® products to match the stringent demands of the oil & gas industry.

Applications
Bushings & Bearings

Hardiall® is used in bushings and bearings for drilling components. For such applications, Hardiall® demonstrates outstanding wear, corrosion, temperature and pressure resistance, thus providing a longer service life and a better total cost of ownership (TCO) compared to Beryllium Copper, as well as some Nickel or Cobalt based alloys. Hardiall® can be used in both offshore and onshore systems and in vertical or directional drilling products.

Couplings for Onshore Production Systems

Hardiall is also used in onshore oil pumps as sucker rod and valve rod guide bushing couplings. In such applications, where stainless steel is generally used, Hardiall® demonstrates excellent resistance to metal-to-metal wear, thus providing a reduction of failures and hence maintenance downtime.

For these applications Lebronze alloys’ integrated supply chain can propose ready-to-use products.

Hardiall® Products Portfolio

Hardiall® is available in various tempers and grades offering different mechanical properties. The following Hardiall® products are available for the oil & gas industry.

Rod
  • HARDIALL® TX 90
  • HARDIALL® TX 105
  • HARDIALL® TX 110
  • HARDIALL® TS 95
  • HARDIALL® TS 120U
  • HARDIALL® TS 130
  • HARDIALL® TS 160U
Tube
  • HARDIALL® TX 105
  • HARDIALL® TX 110

All products can be ultrasonically tested at LBA upon customer request. Corrosion resistance according to NACE MR0175/ ISO 15156.

Aerospace

Hardiall® is used within the aerospace industry thanks to its outstanding physical and mechanical properties in many varied components. Lebronze alloys has developed a full range of Hardiall® products matching the stringent needs of the aerospace industry.

Bushings and Bearings for Landing Gear

In landing gear, bushings and bearings are required to operate under severe conditions; they need to be lubricated and replaced frequently causing recurring maintenance downtime. To reduce maintenance costs Hardiall®is used for such applications as it demonstrates excellent lubricity, wear, and galling resistance, thus providing a longer service life and an improved total cost of ownership (TCO) compared to other copper and non-copper alloy materials.

Hardiall® is ideal for applications where the load required exceeds the performance of coppernickel- aluminium based alloys or where lubricity is critical and titanium cannot satisfy the engineer’s requirements.

Other applications include: Landing gear attachments, engine and pylon attachments, flight control mechanisms, doors and hatches.

Hardiall® Products Portfolio

Hardiall® is available in various tempers and grades offering different mechanical properties. The following Hardiall® products are available for the aerospace industry.

Rod
  • HARDIALL® TX 90
  • HARDIALL® TX 100
  • AMS 4596
  • HARDIALL® TX 110
  • HARDIALL® TS 160U
  • AMS 4597
Tube
  • AMS 4598
  • HARDIALL® TX 110

All products can be ultrasonically tested at LBA upon customer request.

Mining

Hardiall® is used within the mining industry thanks to its outstanding physical and mechanical properties in many varied components. Lebronze alloys has developed a full range of Hardiall® products matching the stringent needs of the mining industry.

Applications
Bushings and Bearings

In mining equipment, bushings and bearings are subject to extreme conditions and need to be lubricated and replaced frequently, which results in downtime and maintenance man-hours.

Hardiall® is used in excavators, mining trucks and longwall shearers, where its performance characteristics; lubricity, wear and galling resistance, make it the ideal material for bushings and bearings. In such applications, Hardiall® outperforms steel and manganese bronze due to its superior durability and reliability, reducing downtime and maintenance cost.

Hardiall® Products Portfolio
Rod
  • HARDIALL® TX 90
  • HARDIALL® TX 105
  • HARDIALL® TX 110
  • HARDIALL® TS 95
  • HARDIALL® TS 120U
  • HARDIALL® TS 130
  • HARDIALL® TS 160U
Tube
  • HARDIALL® TX 105
  • HARDIALL® TX 110

All products can be ultrasonically tested at LBA upon customer request. Corrosion resistance according to NACE MR0175/ ISO 15156.

Industrial Applications

Hardiall® is used within industrial applications thanks to its outstanding physical and mechanical properties in many varied components. Lebronze alloys has developed a full range of Hardiall® products to match the variety of requirements for demanding industrial applications.

Escalator & Lift Bushings, Bearings, Gear Drives, Worm Wheels, Wheel Shafts

Hardiall® is used in bushings, bearings, worm & worm wheels and wheel shafts. For such applications, Hardiall® demonstrates outstanding mechanical strength and wear, corrosion and temperature resistance. Hardiall® therefore contributes to longer service life and a better total cost of ownership (TCO) compared to Steels, Aluminium and Phosphor Bronzes.

Bushings, Bearings for Heavy Equipment

Hardiall® is suitable for wear related parts like bushings, bearings in heavy metallurgical equipment like extrusion presses, rolling mills, drawing mills typically in components subject to high wear like bushings and bearings. In such applications where hardening steels, carbon steels or phosphor bronzes are generally used, Hardiall® demonstrates excellent resistance to metal-to metal wear, thus providing fewer failures and hence reducing costly maintenance downtime.

For these applications Lebronze alloys’ integrated supply chain can propose ready-to-use products.

Hardiall® Products Portfolio

Hardiall® is available in various tempers and grades offering different mechanical properties. The following Hardiall® products are available for industrial applications.

Rod
  • HARDIALL® TX 90
  • HARDIALL® TX 105
  • HARDIALL® TX 110
  • HARDIALL® TS 95
  • HARDIALL® TS 120U
  • HARDIALL® TS 130
  • HARDIALL® TS 160U
Tube
  • HARDIALL® TX 105
  • HARDIALL® TX 110

All products can be ultrasonically tested at LBA upon customer request.

Technical Datasheets
Aerospace Applications
Industrial Applications
Mining Applications
Oil & Gas Applications

Registered Office

Please note this is a non trading address

Parkway House
Unit 6 Parkway Industrial Estate
Pacific Avenue
Wednesbury
West Midlands
WS10 7WP

Registered in England & Wales.
Company No. 00143411
VAT No. 711115591

Legal & Information

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